LR pelletising lines

LR pelletising lines

Plastics pelletising lines – modern solutions provided by Ekochem

As a response to the growing market demands for plastic recovery and recycling, Ekochem Sp. z o.o. offers technologically advanced pelletising lines that enable efficient processing of post-industrial and post-consumer waste into high-quality regranulate.

Our pelletising lines form comprehensive systems which combine high efficiency, low power consumption, and intuitive operation. By using verified components and modern technical solutions, we can deliver tailor-made systems which satisfy the needs of our customers.

🔧 The offer

We provide pelletising lines used in the processing of:

LDPE, HDPE, and PP foil,
rigid plastic waste,
ground technical components,
contaminated materials that require degassing and filtration,
plastic blends (also those more difficult to process).

⚙️ What makes our pelletising lines special?

Modular design – flexible configuration depending on the type of processed material and required output capacity.
High-grade single- and twin-screw extruders, customised to specific applications.
Degassing and filtration systems allowing for effective removal of contamination and moisture.
Automatic feeders, crushers, and cooling systems improving effectiveness and ensuring safe operation.
Operation by touch panels, allowing for full control over the process.

♻️ Advantages of using Ekochem’s pelletising lines:

Reusing plastics means cost optimisation of raw materials,
Increased self-sufficiency and production optimisation,
Commitment to sustainable development and the circular economy,
Possibility of adjusting the line’s parameters to specific production needs.

🧩 Technical support and maintenance

As an experienced supplier, we offer full support in:

choice and configuration of machines,
assembly and commissioning,
training of operators,
warranty and post-warranty servicing,
once-a-year maintenance for PLN 1000 net for our customers,
access to spare parts and consumables.

🤝 Our lines are selected by customers from multiple industries

Our pelletising lines operate in manufacturing facilities in different sectors of the economy, including automotive, packaging, construction, plastic processing, and recycling.

Invest in efficient processing – choose Ekochem

Looking for a reliable pelletising line which will help you optimise costs and increase production capacity?
Contact our team – we will find the solution that perfectly fits your needs.

Frequently
Asked Questions

What are your filtration systems and output, and how many kilograms of granulate per hour can be produced?

The LR lines are equipped with various types of filtration systems (single- and dual-piston, plate or self-cleaning) depending on the contamination level of the material. The output depends on the configuration and the type of processed material. Our standard lines achieve the output of approx. 60 to 2000 kg/h of granulate.

Are your lines compliant with the CE standards?

Yes, all our production lines meet the requirements of EU directives and have CE marking. Each machine is delivered with a declaration of conformity, full technical documentation, and an operation manual.

How about maintenance, availability of spare parts, and response time in Poland?

We offer both warranty and post-warranty maintenance throughout Poland. We have a spare parts depot in Poland, and a typical response time is 24-48 hours after receiving a notification. This is how we ensure our client’s production continuity.

What is the output capacity of your pelletising lines (e.g., stationary, cascade)?

Our pelletising lines, both stationary and cascade, offer the output capacity of approx. 60 kg/h in laboratory/pilot lines, and up to 2000 kg/h in industrial lines. Precise values depend on the type of material used, screw configuration, filtration system, and the method of pelletising.

Do you provide FAT/SAT testing and operator training?

Yes, each line undergoes FAT tests at our production facility and SAT tests at our customers’ facilities. We also provide full training for operators and the maintenance department, ensuring a machine is immediately ready for safe and efficient operation.

What is the delivery time?

Precise production and delivery dates are determined individually after the machine specifications have been approved. Please contact our technical and sales departments to estimate the lead time.

What are the installation requirements and turnkey layout options?

The line requires electric power, access to cooling water, and compressed air. We offer comprehensive turnkey solutions, from plant layout design, machine delivery and assembly, to staff training and handover of the CE documentation.

Is there any protection against foreign objects in the plasticising system, and if yes, what type is it?

Yes, our lines are equipped with mechanical and electronic protection against foreign objects. These include: metal separators, torque overload detectors, and mesh screen filters. They minimise the risk of damaging the screw and the cylinder.

What input material contamination and moisture levels can be handled by each configuration?

Standard lines handle clean regrind and dry foil. For moist materials or printed foil, we use vacuum degassing systems. For heavily contaminated and highly-moistened foils (e.g., agricultural or post-consumer foils), we use cascade lines with self-cleaning systems and multi-stage degassing.

Of course. We design turnkey lines which meet the specific needs of our clients. We analyse the type of material, efficiency, quality requirements, and plant conditions to design a dedicated layout and machine configuration.

Can you design a custom pelletising line?

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